ripmf666
07-25-2009, 06:16 PM
http://gsi.xw.gm.com/si/images/gmLogoFlat.gif Service Information
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Document ID: 724068 <HR>
Fuel Injector Control Module Replacement
<A href="http://gsi.xw.gm.com/si/showDoc.do?docSyskey=724068&pubCellSyskey=63723&pubObjSyskey=724068&from=sm&laborOpCode=&cellId=63723#ss1-724068">Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
<LI type=1>Disconnect the batteries. <LI type=1>Remove the duct between the air cleaner and the turbocharger inlet housing.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744239.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744239)
<LI type=1>Remove the clamp (2) from the PCV hose (1) to pipe and move the hose aside. <LI type=1>Remove the fuel filler cap to relieve pressure.
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
<LI type=1>Remove the large tie wraps from the fuel injector control module (6) and harness. <LI type=1>Loosen the fuel lines (3) at the fuel injection control module (6). <LI type=1>Remove the 3 mounting bolts (1,5). <LI type=1>Remove the insulators (2) between the fuel injection control module and bracket by lifting up the module and reaching underneath.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744247.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744247)
Important: Do not break off the tab on the connector.
<LI type=1>Disconnect the wiring harness connectors (2) from the fuel injection control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744237.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744237)
<LI type=1>Disconnect the fuel lines (2) at the fuel injection control module (1) and discard washers.
Remove the fuel injection control module (1) from the bracket.
<A href="http://gsi.xw.gm.com/si/showDoc.do?docSyskey=724068&pubCellSyskey=63723&pubObjSyskey=724068&from=sm&laborOpCode=&cellId=63723#ss2-724068">Installation Procedure
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http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
Important: Do not knock off the insulators when installing the fuel injector control module to the bracket.
<LI type=1>Install the fuel injection control module insulators (2) to the fuel injector control module (6). <LI type=1>Install the fuel injection control module with mounting insulators.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744237.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744237)
<LI type=1>Install by hand the eyebolts and fuel lines (2) with new washers to the fuel injector control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
<LI type=1>Install the fuel injection control module mounting bolts (1,5). Tighten
Tighten the fuel injection control module mounting bolts to 25 N·m (18 lb ft).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744247.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744247)
<LI type=1>Connect the fuel injection control module connectors (2) to the fuel injection control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
<LI type=1>Tighten the eye bolts (4) to the fuel injection control module (6). Tighten
Tighten the eye bolts to 35 N·m (26 lb ft).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744239.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744239)
<LI type=1>Install the PCV hose (1) and the clamp (2) on the PCV oil catch pipe. <LI type=1>Install the duct between the air cleaner and the turbocharger inlet housing. <LI type=1>Install the fuel filler cap. <LI type=1>Connect the batteries. <LI type=1>Depress the fuel manager primer button 30 times. <LI type=1>Start the engine. If the engine stalls, repeat steps 10 and 11.
Inspect for leaks.
© 2008 General Motors Corporation. All rights reserved.
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Document ID: 724068 <HR>
Fuel Injector Control Module Replacement
<A href="http://gsi.xw.gm.com/si/showDoc.do?docSyskey=724068&pubCellSyskey=63723&pubObjSyskey=724068&from=sm&laborOpCode=&cellId=63723#ss1-724068">Removal Procedure
Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.
<LI type=1>Disconnect the batteries. <LI type=1>Remove the duct between the air cleaner and the turbocharger inlet housing.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744239.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744239)
<LI type=1>Remove the clamp (2) from the PCV hose (1) to pipe and move the hose aside. <LI type=1>Remove the fuel filler cap to relieve pressure.
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
<LI type=1>Remove the large tie wraps from the fuel injector control module (6) and harness. <LI type=1>Loosen the fuel lines (3) at the fuel injection control module (6). <LI type=1>Remove the 3 mounting bolts (1,5). <LI type=1>Remove the insulators (2) between the fuel injection control module and bracket by lifting up the module and reaching underneath.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744247.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744247)
Important: Do not break off the tab on the connector.
<LI type=1>Disconnect the wiring harness connectors (2) from the fuel injection control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744237.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744237)
<LI type=1>Disconnect the fuel lines (2) at the fuel injection control module (1) and discard washers.
Remove the fuel injection control module (1) from the bracket.
<A href="http://gsi.xw.gm.com/si/showDoc.do?docSyskey=724068&pubCellSyskey=63723&pubObjSyskey=724068&from=sm&laborOpCode=&cellId=63723#ss2-724068">Installation Procedure
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
Important: Do not knock off the insulators when installing the fuel injector control module to the bracket.
<LI type=1>Install the fuel injection control module insulators (2) to the fuel injector control module (6). <LI type=1>Install the fuel injection control module with mounting insulators.
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744237.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744237)
<LI type=1>Install by hand the eyebolts and fuel lines (2) with new washers to the fuel injector control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
<LI type=1>Install the fuel injection control module mounting bolts (1,5). Tighten
Tighten the fuel injection control module mounting bolts to 25 N·m (18 lb ft).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744247.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744247)
<LI type=1>Connect the fuel injection control module connectors (2) to the fuel injection control module (1).
http://gsi.xw.gm.com/image_en_us/gif/000/000/660/660358.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=660358)
<LI type=1>Tighten the eye bolts (4) to the fuel injection control module (6). Tighten
Tighten the eye bolts to 35 N·m (26 lb ft).
http://gsi.xw.gm.com/image_en_us/gif/000/000/744/744239.gif
http://gsi.xw.gm.com/si/images/tif.gif (http://gsi.xw.gm.com/si/showTif.do?image=744239)
<LI type=1>Install the PCV hose (1) and the clamp (2) on the PCV oil catch pipe. <LI type=1>Install the duct between the air cleaner and the turbocharger inlet housing. <LI type=1>Install the fuel filler cap. <LI type=1>Connect the batteries. <LI type=1>Depress the fuel manager primer button 30 times. <LI type=1>Start the engine. If the engine stalls, repeat steps 10 and 11.
Inspect for leaks.
© 2008 General Motors Corporation. All rights reserved.
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